With only a few notable exceptions, high-shear mixing has been. This makes Ginhong High Shear Mixers the best choice for dispersed size reduction and reactive mixing of liquid-liquid emulsification and solid-liquid suspension. Particle functionalization. MegaShear design - The MegaShear rotor and stator is of a unique design, consisting of opposed, semi-circular, cylindrical grooves that are machined on both the rotor and stator faces. Easy to clean in place and relocate, the Ross Model HSM-410 Inline High Shear Mixer is a versatile machine capable of handling different applications with viscosities up to 20, 000 cP. Hielscher Ultrasonics focusses on high-performance cell disintegrators with highest user friendliness and state-of-the-art technical advances.
Concept has extended the HSM's usefulness to more diverse applications. Additional processing will gradually narrow the distribution curve, but extending the process for this purpose alone is almost always unprofitable. Which utilizes a rotor and a stationary stator that typically operates at very high speeds, creating a vortex circulating the product through the gap between the rotor and stator, resulting in a very homogeneous dispersion. In a batch high-shear mixer, the materials are fed from the top of the tank, which contains the mixer being mounted on a rotating shaft at the bottom of the tank. UL does not warrant the performance, effectiveness or applicability of sites listed or linked to in any content. High efficiency, high shear continuous mixing. Dissolving of powders. In general, a vessel that is approximately the same diameter and height is preferred for use with dispersers. FS Lab High Speed Disperser. International Congress for Particle Technology PARTEC 2004; Nuremberg, Germany. A typical disperser is sized in the range of 10 HP per 100 gallons of product to be mixed. For starters, you'll realize a higher return on investment by slashing production time while improving yields and boosting capacities. For these specifications, High Shear Mixers are suitable for dispersing solids into liquids, emulsifying immiscible liquids, combining individual products into their proper ratios and dispersion, and breaking down solids and agglomerates.
Conventional rotary mixers and rotor-stator mixers create no significant amount of cavitation because of their limitation in speed. High shear mixers are also used for emulsification, homogenization, particle size reduction, and dispersion in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries. This range of designs enables a user to select the exact model for his particular process demands. All content is subject to copyright and may not be reproduced without prior authorization from UL or the content author.
There are many types of industrial mixers including... Products Related To This Item. Full-scale coverage is suitable for all kinds of technological processes. Still unsure which machine will best meet your needs? Numerous discharge valve selections. Two of the most effective options are high shear mixing and homogenizing. Probe-type ultrasonic mixers are established tools in every laboratory. Toothpastes and Dental Whitening. High-Shear Mixers at Any Size. Batch Top Mounted High Shear Homogenizers also commonly known as Intank Homogenizers are ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid with consistent Product Quality and reduced Processing Time. Is a High Shear Mixer What You Need? Working with powders that are challenging to process resolves several issues. Stable Suspensions and Emulsions. High Shear Mixer Homogenizer 3 Stages 10HP Motor.
When used in conjunction with Multi-Shaft Mixers, they can be used for products up to several hundred thousand centipoise. All sonotrodes and reactors, which are the only parts that get in contact with the medium, are CIP/SIP (cleaning and sterilization in place). In the pharmaceutical industry, emulsions are a key component in many formulations and products, find out how High Shear mixing can help to improve them. Typical mayonnaise is desired with droplet sizes between 1-5μm. High Shear Mixers Informational Video. This equipment is used in beverage, food processing, dairy, pharmaceutical, cosmetic, and fine-chemicals industries. SLIM Eliminates Dust in Mixing Area. Since any kind of emulsion has its specific emulsification / shear threshold, where optimal droplet size and characteristics are obtained, the precise adjustment of mixing parameters is crucial. Ross' High Shear Mixers are available in either Batch or In-line configurations. 4、Materials are continuously shot out from the radial direction at high speed, and change the flow direction under the resistance of the material itself and the wall of the container, and at the same time, under the action of the upper and lower axial suction force generated in the rotor area, and form the upper and lower two strong turning turbulent flow. Hielscher industrial high-shear mixers are high-power ultrasonic processors designed for milling, dispersing, emulsifying and blending large slurry streams under heavy duty. A mixing pot or other vessel is typically used to gather and integrate all raw materials in an inline high shear mixer arrangement. Sophisticated Ultrasonic High-Shear Mixers. What is the typical volume that must be processed?
Ultrasonic disintegrators are used for particles size reduction and particle distribution, wether this means real comminution of primary particles (referred to as milling) or the breakage of agglomerates (referred to as deagglomeration / dispersion). Ross is a manufacturer of industrial mixing, blending and dispersion equipment since 1842. Stainless Steel Akd Emulsion High Shear Emulsifier, 380-415, 220, Capacity: 100 Liter To 1000 Liter. In contrast, less-powerful rotor-stator batch mixers usually take longer to process ingredients. Along with this, their engineers can customize the size and orientation of the mixer with accordance to the client's requirements suitable to fit in the client's workshop or factory.
Since temperature-control of heat-sensitive materials is a crucial factor for the quality of the process results, Hielscher offers various solutions to keep the process temperature in the targeted temperature range. High Shear Mixing with Ultrasonics. The automatic data recording software writes all important ultrasonic parameters such as net power, total power, amplitude, temperature, pressure, time and date as CSV file on a built-in SD-card. The Quality Control. The largest selection of mixers available of ANY brand in the industry.
Power consumption will be determined by the diameter of the blade, the density of the formulation, and the speed at which the blade turns. EHEDG Type EL Class 1 Certified. Ultrasonic shear mixers integrate an ultrasonic probe into a mixing vessel, such as into a batch tank or into a flow cell. Additionally, when working with high viscosity materials, high shear mixing will likely be a more efficient choice because if your materials contain too much solid matter the homogenizer could become clogged. The equipment needs a water flush system for the double mechanical seal, this is an additional, call us for more information. The mixer is then run for another 20 RPM and the next sample is taken. Average droplets of 3-5 microns with 98% distribution under 5 microns.
Specialty Chemicals. Ginhong not only engineers and manufactures top of the line Mixer Machines for homogenization mixing, but also knows how to care for suppliers' demands. In the fluid, the ultrasound waves travel through the medium and generate alternating high pressure / low pressure cycles. The variety of ultrasonic flow cells and reactors allows for mixing streams at very different flow rates and viscosities. High-Shear Mixers / SLIM. Pay in 4 installmentsEnjoy your purchase straight away. Stainless steel motor and fully machined 316SS housing. We offer sanitary, standard and custom equipment designed to meet the varied mixing requirements of our customers from virtually all the process industries. Features: - Self pumping. General Application.
In cosmetic and personal care preparation and processing, challenges are encountered during the mixing process as it is difficult to attain the proper the proper amount of hydration of thickening and suspending agents, maintaining emulsion stability, process hygiene, disintegrating solids, blending liquids of different viscosities and mixing thickeners. Scrapers to wipe the vessel walls. Disintegrator Dissolver is ideal for dis-integrating, dissolving, solubilizing, dispersing and homogenizing the coarse solid granules directly into the material. These mixers have crevice-free construction, Ultra Hygienic shaft seals and are constructed from materials on the FDA master list. Inline flow of the material ensures each droplet passing through the homogenizer is subjected to vigorous hydraulic shearing action with no possibility of by-passing. Ultrasonic High-Shear Mixers and Their Applications. Hielscher Ultrasonics' industrial ultrasonic processors easily deliver very high amplitudes, which are required to break hard particles and agglomerates or to process slurries with a high solid concentration. This process is also faster than other mixing methods. Premixing: In this step, water, salt, sugar, mustard, and egg yolk is mixed for 30 RPM with applied vacuum and connected cooling water. Particle Size Reduction and Elimination of Agglomerates and Fish Eyes.
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