Remember, this is an overview of the process; if you have questions about the specifics you can consult the team at Merchant Automotive or your local diesel performance shop. First, fuel can escape leaving a mess to clean up (thankfully, the risk of fire from a diesel fuel leak is relatively low). Best Quality Brands We sell what we put on our own trucks! Lift Pumps & Fuel Filtration. This creates positive pressure through the fuel lines and fuel filter. Because the kit is good for 2001 to 2016 trucks, it also comes with a spacer and longer bolts that push the filter head off the cylinder head for better clearance for 2011 to 2016 trucks.
Tuners, Chips & Modules. Note for changing fuel filter: - 1. But where is it leaking, and what caused that? Merchant Automotive Filter Head Rebuild Kit, Duramax | 2001 - 2010. We're Diesel CrazyWe are passionate about diesel performance! External fuel leaks can develop as well, and will be evidenced by fuel puddles on the ground or on top of the filter assembly. Fitment: 2001-2010 Duramax Diesel. Belts, Tensioners, Pulleys. A billet aluminum bleeder screw replaces the factory-installed plastic bleeder screw, which is flimsy and prone to stripping and cracking. Our 2011-2016 LML Duramax fuel filter head rebuild kit will solve this issue by supplying you with one package that contains every seal needed to rebuild your leaky fuel filter head! How To Know When It's Time To Check The Fuel Filter Housing. Sub-Category: Tools. Cooling System Parts. Exterior Parts & Emblems.
So, we found most of the accessory pieces in the back seat, including the filter head. The Sinister Diesel CAT fuel filter adapter kit is pretty simple. Diff Covers/Eng Oil Pans/Gear Oil. Running Boards, Steps. Fortunately, rebuilding the filter head is relatively easy, and the parts are inexpensive. At the same time, we decided it would be prudent to also install a CAT fuel filter and adapter from Sinister Diesel. After rebuilding and reinstalling the filter assembly you will need to prime the fuel system before starting the truck. Color: Black/Blue/Red. The injection pump then pressurizes the fuel to 30, 000 psi or more before it enters the fuel injectors. When we bought our project, a 2002 Chevrolet Silverado 2500HD, the engine was in pieces.
Quality materials - made to original equipment specs for a durable repair. With age / mileage / and ultra low sulfur diesel the O-Rings and fuel lines located in and on your Duramax diesel fuel filter head will begin to deteriorate. Under normal circumstances this setup works perfectly adequately. Hitch Pins & Hitch Locks. Deluxe fuel filter head rebuild kit-Dmax. The o-rings and bushings on the Duramax fuel filter head will wear out and start to leak or lose prime. EZ-Oil Drain Valves For All Vehicles. Engines built from 2001 to 2010 used the same filter housing; slight changes were made to 2011 to 2016 models, and 2017 to current. Fuel Filter Head Parts.
The whole process of rebuilding the filter head takes about two hours from start to finish. Injectors & Related Items. Allison Transmission. A leak is bad for two reasons. This direct-replacement fuel filter housing eliminates leaks from a damaged coupling to eliminate rough-start and no-start conditions. Early signs of a leak include extended cranking after the truck has been sitting for long periods as well as the engine starting and then dying. Replace just the failed seal, not the entire fuel filter housing assembly. Fuel Primer Seal Kit. No Hassle Returns Easy returns or refunds. However, they all function the same in principle. Next, the filter head can be bolted to the bracket. The Water in Fuel Sensor Failed. If you're just installing the Sinister CAT fuel filter adapter, the job takes about 10 minutes. Technical Support is available by contacting Bostech's Customer Service at 1-800-868-0057 or by emailing An RMA (Return Material Authorization) number given by Customer Service is required for all returns.
Worn seals in the fuel filter head can cause these symptoms. Baldwin Replacement Water Separator for Fass Titanium Series Lift Pumps. Here's a brief description of the two types of fuel systems: - Conventional - Most diesel vehicles have both a lift pump and an injection pump. 3- Internal seals (one seal is selective and will not be used). However, as the trucks age the O-rings inside the filter head become worn and eventually leak.
Select a store to see pricing & availability. Phaff removed the filter assembly, rebuilt it and reinstalled it in about an hour, including our typical photography slowdowns. Housing Material: Aluminum. Item Requires Shipping. Occasionally a couple of other problems come up with the fuel filter housing. Performance Kits & Converters. Filters & Maintenance.
Filter Packages/Maintenace Kits. Show your support with a Thoroughbred Diesel t-shirt, sweatshirt, or sticker decal. MadJack Diesel Performance Duramax Water In Fuel Sensor Wrench 2001-2011. You must login to post a review.
While we were working on the filter head, we also replaced the next most problem-prone part, the bleeder screw. 6l GM Duramax LB7 LLY LBZ LMM LML Chevy or GMC Applications. Product Code: MJD-FFRBKIT-LML. 2 u00d7 Nitrile Plunger U-Cups. Rebuild your housing and problem solved. Bleeder Screw Seal (qty. Internal Seals (qty.