Where ODM is the outside diameter of the mortise guide; DS is the diameter of the straight bit; and ODT is the outside diameter of the template guide. 1, the jig apparatus 100 includes a base 102. 41 is an isometric view of an embodiment of the base assembly for use with a mortise and tenon assembly; FIG. 8B, 9, and 17, in an embodiment of the present invention, a visual alignment system for inclusion in a jig apparatus is disclosed. Kevin O'Connor joins general contractor Tom Silva in the woodshop to build a sturdy serving tray with the help of a custom jig and box joints. The distance between the template 118 and the through bit depth stop 103 is linearly related to the thickness of the workpiece. For example, Etsy prohibits members from using their accounts while in certain geographic locations.
Divided Light Door Set. The joint should be neither too tight nor too loose. The base may alternatively be formed from other materials or by other methods such as plastics, cast and/or machined metal, extruded aluminum, or any other material having sufficient rigidity and durability. Then remove the spacer and tighten. Cut the HDF board slightly longer than the length of the router table leaving a four-centimeter overhang on each side (48cm x 16cm x 0, 5cm). A support block 490 may be placed in the step 205 and attached to the slot 484 by bolts (not shown). The user tightens the knobs 162 toward the base until the mounting block 152 and lock bar 154 are within range of the cams 156. 29 is a cut-away view of a router including a variable spacing collar in accordance with an exemplary embodiment of the present invention; FIG. The rod may also have a second threaded collar or nut 332 that serves to lock the first nut 331 against rotation. The template guides include an upper portion 389 having male threads 385 and a lower portion 391 with a guide surface 393 for engaging a template. Material needed to make a Box Joint Jig. This policy is a part of our Terms of Use. In addition, because the cam-lock assembly 140 is removable, workpieces that extend beyond the face 353 may be clamped, and the user can form mortise and tenon joints on larger projects. With reference to FIGS.
The knob 162 may include protrusions and/or surface texturing for promoting ergonomic manipulation. 7, 455, 089, which application claims priority under 35 U. C. §119(e) to U. A threaded portion of the rod 510 passes through a block 512, and screws 514 attach the block 512 to the back rail 318. When mounted in this way, the depth guide housing is readily accessible to the user, yet still allows a workpiece to be positioned on the upper face 108 of the jig. Drop Leaf Instructions. A first, top portion 352 attaches to the top face 108 of the jig base 102 using three screws. Box joint jig with screw advance (see above for plans). In further embodiments, a mounting bracket includes an elongate rail for receiving a template including an aperture or channel corresponding to the rail. In a first embodiment, a stop 342 in attached to or integrally formed with the rear rail 318. The first and second ends of the rod are adapted to removably attach to the back rail 318 and the front rail 316, such as by sitting in a cradle 333 or other fixture connected with the rail. A series of stops may be provided corresponding to the desired dado size in proportion to workpiece width. Embodiments of the pivot mechanism 358 include an adjustable stop 360 allowing the craftsperson to quickly place the front assembly in a perpendicular position when needed. 📌 Found this post useful and inspiring?
In further embodiments, various mounting mechanisms may be implemented such as a received rail system, a fastener system (e. g., a screw or bolt received in a threaded aperture in the base), an interlocking lip and support (such that the chute may hang from a support for efficient removal), and the like. 7, 2006, now U. Pat. Let's start with the simplest joint, which is 1/8th of an inch. For example, the clamps may be coupled via a tabbed extension, a rail portion, or the like for engaging with a lipped groove 169 to permit adjustment along the primary length of the main fence portion 161. Here are a few tips to help you create the perfect box joints. In use, the guide would be positioned first in the upper left part and then in the lower right part. 66 together with the mortise and tenon finger assembly. Members are generally not permitted to list, buy, or sell items that originate from sanctioned areas. Similarly, it can also be made for other types of router tables. Preferably, an adjustable or sliding fence portion 167 (FIG. When the user wishes to return to the originally set distance 334, the user can place the rod 328 in the appropriate fixture 333 and immediately return the distance 334 to its original setting. Below is a picture of a finished router table box joint jig.
The pin allows for even spacing between dados. Spruce wood strips – 2x (28cm x 3cm x 1, 8cm). The mounting system may allow for adjustable positioning with respect to a jig base having a first side and a second side orthogonally aligned to each other. 14, a pair of spaced apart fence mounting brackets 157, 159, respectively, are secured to the base 102 via fasteners or the like. Installing a router.
When forming joints in accordance with embodiments of the invention as described herein, the user must properly set the height of the router bit 192 with respect to the router base 248. Add a piece of wood (of the same size as the pin) between the stop pin and the router bit and fix the front fence with clamps. 33 is an isometric view of the repeatable template alignment system shown in FIG. The bit stops allow the user to quickly reference these router bit depths. Step 1: Build the Sliding Base. The clamping system uses one or more clamp assemblies 140, 277. The post is inserted into a corresponding hole formed in the rear rail 318 allowing the stop to be removed and replaced. The sides of the jig serve as runners. As may be generally observed in FIG. Another washer, then put on the wheel, another washer, and then another 3/8 " nut. Add 2x stock along the back to register the pieces as they're being cut. The first step is simply making a sled with a 90 degree fence that slides on your tables mitre tracks. Without the repeatable bit stop, tedious measurement and adjustment would be necessary to repeatably achieve the correct depth setting. Again on my prototype I just used a piece of scrap wood, however I thought it would be nice with a round smooth handle, so I turned it on the lathe.
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