Click on image to zoom. But the F&R switch is the weakest link in the amperage delivery system. How Serious Are Club Car Forward Reverse Switch Problems? Read Also: How To Fix EZ Go Golf Cart Charging Problems? There are a few things that could cause a golf cart to not move. Nonetheless, the symptoms often indicate the faulty switch as well. Use this kit for 36 volt operation now and 48 volt operation later. If the car does not have a voltage regulator, then we suggest installing a new one. Depending on how it was wired, it could aid in the activation of the solenoid. A high percentage of all breakdowns in series carts are F&R switch related. Mounting frame holes needed on some models. The electrical requirements are fairly simple. Heavy Duty DC182 for 3-400 amp controllers for stock carts (use with standard 5/16 cable lugs). Ezgo TXT mounts to original F&R bracket.
Some wiring tools and connectors as well as wrenches required. Before you begin with the process, remove any metallic object or jewelery to avoid unnecessary spark or conduction of electricity. Same kit as above but with dual voltage coil for 36 and 48 volt carts. This is the complete wiring diagram for the 36v Club Car Forward/Reverse switch, also known as the "F/R" switch. Golf Carts Unlimited. How Does a Golf Cart Forward Reverse Switch Work? This kit seems like a super sweet addition to any TXT(series cart) and looks like it will hold up great will be put through the test this hunting season. See the install ratings link in the main menu above. Lets face it - you probably don't golf with your cart. As you remove the battery and detach the contacts, make it a point to mark the cables. I got the reversing contactor in yesterday by lunch time and had it installed on my Ezgo in about 2 thing is GREAT! Step 6: Attach Shift Handle. You must take a new switch and connect it with the switch compartment. Not recommended for some Lithium batteries where voltage exceeds 52 volts.
Typical of Scotty's big picture this diagram shows every wire in the cart needed to run. In addition, it can also happen that you turn the switch forward, but the cart goes in reverse. Step 2: Take the Switch Out of the Housing. Place your foot on the car's brake, insert the key, and put the forward-reverse key in the forward position. Set the meter to continuity mode and touch the probes to the two terminals on the switch. The micro switch is located on the accelerator pedal.
One way is to use the ignition key. But you still have the old style rotary F&R that your Grammy used. The forward-reverse switch's primary purpose is to control the forward and backward movements of the Golf Cart. Finally, it's also possible that there's something wrong with the wiring or the battery. Once the cover is off, you can remove the old micro switch by unplugging it and pulling it out. Email tech support and BGW forum help available. All you need to do is connect the positive wire from the battery to the F/R switch terminal and then connect the negative wire from the battery to the other end of the terminal. It is always better to first identify the causes of the Club Car forward reverse switch problems. If you have the slightest doubt, hire the service of a professional, and he will fix your Golf Cart in absolutely no time. Forward Reverse Switch was Designed for use with a 48 Volt Club Car Powerdrive Plus System. The contacts are larger and the connection is more positive. Instead of wrestling that old stiff lever!? But, if it does not work, you must replace the reverse forward switch.
Install diagram below. Sometimes the plug may be detached, and one needs to attach it to the cart to make the vehicle move. Follow the given steps for accurate wiring: - Pass the three wires through the bezel. Certain alarming symptoms might be indicative of an erroneous forward reverse switch of a Golf Cart. Furthermore, many problems, like a loose connection or broken contacts, are also acute. There are a few ways to remove the speed limiter on an electric golf cart.
One possibility is that the battery is dead. You need to first pull out the forward reverse switch from the cart with the help of the screwdriver. If out of stock see 36 and 48 volt SW202 kit below. Step 3: Disconnect the Big Power Wires Carefully. Choose instructions for your cart in the drop down menu below. Step 5: Attach the Big Power and Small Cables. Hardware and COMPLETE instruction is included. And mount bracket supplied where needed. And additional loads. Furthermore, internal resistance inside the connector cables can cause the cables to keep melting. Each Reversing Contactor Conversion Kit includes complete instructions, One Reversing Contactor, one F&R rocker switch and one F&R switch housing shown.
You can start by checking the loose connection of the power cable. Therefore, if this happens, you won't be able to operate the F/R switch of your club cart properly. Don't opt for a DIY repair unless you are confident about it. Another way is to use a jumper wire to connect the two terminals.
If you would help deciding which contactor you need email. In all cases these reversing contactors have larger higher quality contacts in them than the rotary style switches they replace. To test a Club Car micro switch, you will need a multimeter. Most Club Car golf carts are decent in performance. Some of the common symptoms that will make you aware when your Golf Cart forward and backward switch is acting up is: - The Golf Cart tends to move forward, even if the switch is in the neutral position.
Step 4: Insert the Switch Again. We recommend a 12 volt battery for best performance. Reversing contactors have become a very popular forward and reverse switch alternative. One way is to remove the resistor that is located on the motor. For 36v operation order the DC 182 36/48 volts down below. Please see and understand the install rating system before deciding if this project is for you. Don't forget to check the solenoid, ignition wire, and multimeter voltage power cables.
If your Golf Cart switch exhibits problems, then troubleshooting is an ideal solution. About size: If your cart has big tires & a rear seat, or is used off road in soft or hilly terrain use the bigger SW202.
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